Thursday, April 19, 2018

The Real Scoop on Manure

Recently an article was published in The Storm Lake Times titled Nitrate levels expected to rise with hog numbers. The topic of nutrient management and the role animal production is multifaceted, rarely having any easy answers, and almost always having complex interactions that need to be carefully considered. Here we will take a look at some of the implications animal agriculture has on nutrient management and as a result, its impact the concentrations of nitrate and phosphorus in the Raccoon River. As animal agriculture looks to expand, an important question is, ”How will waters of Iowa be impacted?”

An important starting point for any conversation on manure nutrients is, how effectively they can be used as a fertilizer resource. Most manure in Iowa is managed this way. In terms of nutrient losses, most university studies have indicated when appropriate application timing guidance is followed, and when similar nitrogen application rates are selected, nitrogen losses via leaching will be similar to those from commercial fertilizer sources. For example, the Iowa Nutrient Reduction Strategy science assessment team summarized all the research comparing both swine manure and poultry manure to spring applied commercial fertilizer and found nitrate-N leaching losses were similar as were corn yield. Similarly, in terms of phosphorus management, given the same soil conditions and runoff shortly after application, Iowa State University research shows using manure, instead of commercial phosphorus fertilizers, actually reduces phosphorus loss from that first runoff even by about 50%! The best research we have says, under appropriate management strategies and rate selection, the nitrogen use efficiency is not largely impacted fertilizer source. Rather, it is more controlled by crop rotation selection, soil properties, and weather conditions of a particular growing season and it will actually improve phosphorus management.

A second important question is, “Will the addition of new confinement operations result in too much manure?” While there are many ways to define and assess what too much manure is, an important starting point to the conversation is, “What crop land is available to which the manure could be applied as a beneficial fertilizer?” As a state, Iowa currently obtains between 25-30% of the nitrogen, phosphorus, and potassium we need for crop production from animal manures, with the rest of the required fertility coming from other commercial fertilizer sources.  This does vary by county, but currently all counties harvest more nutrients in the crops they produce than are available in the manure produced within that county.  Figure 1 below shows how the amount of manure nitrogen available for crop production compared to the amount of nitrogen removed with non-legume harvested crops (i.e., doesn’t account for nitrogen removal with soybean or alfalfa).

Figure 1. Percent of nitrogen available in animal manures relative to the nitrogen removal with harvested, non-legume crops.

In the recent article, one of the comments made was that CAFOs can change an area’s nutrient balance by importing feed for the livestock. While this does have the potential to create nutrient imbalances, it is only a piece of the puzzle. The Manure Management Plan (MMP) was developed to make sure, even if feed for the livestock was being imported, sufficient land was available to appropriately use the manure. While it can still serve as an indicator, it is one of many indicators of how nutrient management is working. Manure management plans ensure the same thing in a more measured and complete way.

We all know our land resource base is finite. No matter what, Iowa is only going to have an area of 55,857 square miles (or just under 36 million acres); of this, about 26.2 million acres, or about 73% of the state, is farmland. How we choose to use this land can have profound impacts on our ability to produce food, fuel, fiber, and the impacts we have on the environment. Because of this, it was suggested adding animals would cause more row crop production to produce the feed for these animals. Yet, as a state, Iowa counties show very little correlation between the amount of land that is planted to corn and the amount of manure produced in that county.

Figure 2. Relationship, or lack thereof in this case, between the amount of manure produced in a county and the percent of cropland planted to corn within a county.

In terms of nutrient management, this is only a piece of the puzzle as there are some additional differences between manures and other commercial fertilizers that may make their nutrient losses a bit different. In particular, manure is a complete fertilizer, in that it contains all the macronutrients crops need, but not necessarily a balanced fertilizer. That is, the nutrient ratios in manure may not be balanced to crop removal. Historically, manures have been relatively high in phosphorus as compared to plant available nitrogen. The Iowa Phosphorus Index has been used in Manure Management Plans (bill passed in 2002 and implemented in 2008) and uses information about how much phosphorus is currently present in the soil, how much will be added, and its risk of transport to an Iowa water body to determine if manure application should be limited by supplying nitrogen or phosphorus. This is a risk based approach that focuses on water quality in making a manure management decision. With this said, changes in farming and feeding practices in the swine industry have reduced the amount of phosphorus in swine manures relative to its nitrogen content making its nutrient content approximately balanced for corn-soybean rotations and reducing the risk of phosphorus build-up.

So what’s all this mean? While there are certainly challenges to managing manure that make it a unique fertilizer option. Farmers strive to get value from this manure in their operations, and in so doing typically make application decisions that result in nutrient losses to water similar to those of other fertilizer option. Though it may seem like Iowa is livestock rich, it’s important to remember that adequate land to utilize our manure researches exist. Livestock operations play a vital role in Iowa’s agriculture economy and continue to strive to do so in ways that decrease environmental impact, that are more sustainable, and more importantly these farms continue to strive to do better.

Tuesday, March 13, 2018

Manure Scoop – More on Variable Rate Manure Application

Last time we started the conversation on precision manure application and some of the challenge of variable rate manure application, this time we’ll dive into an example and see how the economics play out.

Precision agricultural methods and variable rate application can improve nutrient management and help reduce environmental impact. We talked last time about doing this with nitrogen and the challenges it presents, but as manures also provide phosphorus and potassium. These nutrients and their need for upcoming crops can be well predicted by soil sampling. This means grid soil sampling can be used to tailor phosphorus and potassium recommendations across the field and put down a sufficient, but not an excess amount anywhere. In some cases, this may allow us to cover more acres with manure and save the purchase of commercial fertilizer for those additional acres.

The process of soil sampling and developing the “to apply” maps are similar to what would be done for commercial phosphorus or potassium fertilizers. The first main difference from commercial fertilizer is you get a guaranteed analysis, whereas with manure you have to sample, sample, sample to get a handle on its composition. This could range from testing every load to taking a composite sample, the key being you have to trust the analysis to have less variability than the rate change over the field. In some cases, this may be easy, if the manure was well mixed as it is loaded and stockpiled it will be more uniform than if it was loaded from different areas of a pen. Getting a handle on this variability is critical to make variable rate application a success.

A study by ISU on variable rate manure application showed it wasn’t unusual for fields to span four to five soil test phosphorus classes within a field. By varying the manure application rate across the field they were able to positively impact yield similar to what was obtained with a fixed application rate, not apply manure to areas that were optimal or high in soil test P and in so doing, save manure to be utilized in other areas. Moreover, the variable application rate decreased soil test variability, reducing soil P in areas that were high (and as a result more susceptible to phosphorus loss) and increasing phosphorus content in areas that were low, and the phosphorus in the soil positively impacted future crops.The variable rate allowed for better manure management by conserving manure where it wasn’t needed and placing it where more value could be obtained while also reducing the risk of phosphorus delivery from the field to water resources.

Thursday, February 15, 2018

Variable Rate Manure Application

With the very idea of the topic, questions begin to emerge:  what, why, and how to use the technology. We will try to walk through a few of these questions to address what we do and don’t know. With today’s technology, including things like GPS location guidance, flow controllers, or weigh scales on manure spreaders it is possible to make maps of how many gallons per acre are applied.
In terms of solid manure, where decisions are often made based on phosphorus management, grid sampling can be used to determine current soil phosphorus levels. A map is generated of how much phosphorus we want to add to hit a certain level and this prescription map used to determine manure application rates on the go. Some current equipment even has the capability of using these prescription maps on-the-go to change the rate as you move through the field. This is effectively how variable-rate of application other commercial fertilizers has been done for a while, but there are some additional challenges with manures.
However, the question when using manure as the fertilizer source substantially increases these questions. Things like how accurately do we know the manure nutrient content, how variable is the nutrient content during application, how accurately can you hit rate, how uniform is the application, how good is the application method, and we are left with questions about if we can control these variables accurately enough to make variable rate application pay . If we try to extend this to nitrogen, it can get even more complicated as we now need to consider additional factors such as the quality of injection/incorporation throughout the field and its impact on ammonia volatilization and the variation in nitrogen mineralization and variability. This is to say, getting a firm grasp on these details would be the first step towards working towards a variable-rate manure application.

In terms of variable rate nitrogen application with manure, the first step would be determining what we parameter we want to vary nitrogen application rate based on.  Some ideas that have been proposed, include previous year’s yield maps, soil type, or soil organic carbon levels. Two weeks from now we will take a closer look at each of these potential methods, why they may be considered, and science available behind how well it works.

Wednesday, December 20, 2017

Impacts of Manure Application on Soil Organic Matter

Research has indicated that organic matter content in the prairie regions of the United States have declined by 50-90 percent since the land was first cultivated; for soils in Iowa this was approximately a decline from 10% to around 5% organic matter. As soil organic matter can serve as a significant source of fertility, this has led to increased interest in understanding the mechanisms that stabilize organic carbon within soils and management practices that promote building soil carbon levels.
Researcher have hypothesized that soils could be used to sequester additional carbon and prompted researchers to investigate soil carbon storage efficiencies and to evaluate if there is an upper limit to a soil’s carbon stabilization capacity. This has typically been done by applying differing C-inputs to field plots and then measuring C-stocks in the soil. The results in many cases have shown a linear increase in soil carbon with increasing carbon inputs (Huggins et al., 1998b; Kong et al., 2005; Paustian et al., 1997); however, in some long-term agroecosystem experiments little to no change in soil carbon stocks has been detected with changing carbon input levels (Reicosky et al., 2002; Huggins et al., 1998a; Huggins and Fuchs, 1997; Huggins et al., 1998). These investigations have lead researchers to propose soil carbon saturation theory (Six et al., 2002; Stewart et al., 2008; Gulde et al., 2008).
As proposed by Stewart et al. (2007), soil carbon saturation is a soil’s unique limit to stabilize carbon, in other words the maximum amount of organic carbon the soil can accumulate. This concept implies that even with increasing levels of organic matter inputs, the amount of organic matter within the soil would not accumulate. In addition to studying soil organic C stocks under various carbon loading rates researchers have also intensively investigated the dynamics of specific pools in relation to saturation theory (Six et al., 2002; Stewart et al., 2008; Gulde et al., 2008). Three main mechanisms, chemical stabilization, physical protection, and biochemical stabilization (Christensen, 1996; Stevenson, 1994, Six et al., 2002; Sollins et al., 1996; Baldock and Skjemstad, 2000), of carbon stabilization have been proposed. Chemical stabilization refers to intermolecular interactions between organic and inorganic substances (Guggenberger and Kaiser, 2003), physical protection to the accumulation of organic matter due to physical barriers or exclusion of microbes and their enzymes from the organic matter (Jastrow et al., 1996; Six et al., 2004),  and biological recalcitrance to preservation of the organic matter due to structures inherently stable against biological attack (Krull et al., 2003; Poirier et al., 2003). This theory is especially significant for interpreting the results of experiments regarding soil organic matter accumulation as a result of manure application.
When compared to commercial synthetic fertilizers manure nutrient content is relatively dilute. Thus, to achieve a desired nutrient mass application a greater amount of mass of manure than mineral fertilizer needs to be applied. As an example, in Iowa approximately 112-168 kg N/ha (100 to 150 lbs. N/acre) is recommended for corn after soybeans. If our fertilizer source is anhydrous ammonia this translates to an application rate of 136-204 kg anhydrous ammonia per hectare. If manure from a swine facility using concrete storage structures is used to meet nitrogen requirements then an application rate of 16,000-24,000 kg manure per hectare are required (based on average nitrogen content of 58.1 lb N/1000 gallons from Lorimor and Kohl, 1997). At these application rates approximately 1100 and 1650 kg/ha of solids will be applied, of which between half to three quarters (550 – 825 kg/ha) would be organic in nature.
In terms of soil formation and developmen, the application of this organic matter with the manure is most closely associated with the vegetation component. By applying manure, we are adding to the amount of organic residue the soil receives and also adjusting the array and quantity of specific organic compounds that are processed by the soil microorganisms. In general, the amount of land applied organic residue is small in comparison to the amount of residue returned to the soil with a typical corn crop (roughly 18,000 kg/ha of above ground biomass) when applied at an agronomic rate, and yet reports of manures impacts on soil tilth and organic matter levels persist (Nowak et al., 2002). It is possible for small increases in carbon inputs to cause large increases in soil organic carbon levels (see figure 2 diagramming Stewart et al.’s model of soil carbon dynamics); however, this generally requires that the mineral associated pool, i.e., the physio-chemically protected pool to not be saturated. Although work in this area is far from comprehensive, it generally appears that this pool is saturated in most agricultural systems (see Hassink., 1997; Six et al., 2002).

Figure 2. Conceptual model the relationship between annual carbon inputs and soil organic carbon content (based on Stewart et al., 2007)

Despite the relatively low levels of organic matter addition, manures may have the ability to improve soil aggregation, aggregate stability and tilth. The work of Celik et al. (2004) showed that the mean weighted diameter of water –stable aggregates was 65% greater for manure and compost amended soils than in soils that received no organic amendment. Similarly, Wortmann and Shapiro (2008) found that large aggregates were increased by 200% or more by both manure and compost application within 15 days after application, with the effect persisting for seven months.  In their study Wortmann and Shapiro (2008) used Bray extractable phosphorus levels to track the new inputs of compost and manure. Using this technique, they noted that the manure and compost generally served to consolidate smaller aggregates into macro-aggregates and that this occurred to a greater extent in the compost amended soil than in the manure amended soil. This indicates that the hierarchical storage structure proposed by Six et al. (2002), who suggested that organic matter would first accumulate in the physiochemical pools and then in aggregate protected fraction, is correct.
This hierarchical storage also supports the theory the layering model for the growth of organic matter in soil of Sollins et al. (2009). In their conceptual model Sollins et al. (2009) suggest that the innermost layer is protein rich as proteins can for exceptionally strong bonds with mineral surfaces (Kleber et al., 2007). Organic molecules can then interact with these surface coatings to bind the particles together as aggregates. One argument working in favor of this hypothesis is that the application of manure or compost is known to increase microbial activity (Spiehs et al., 2010). These microbes produce binding agents that anchor the cells and often coat them with enzymes. The remaining organic matter from the manure or compost can then interact with these enzymes and cement the soil particles together. Using this theory, aggregates can be formed quickly if the surfaces of particles are conditions to bind to the organic matter, would be relatively water stable as it is held together by organic matter, but effects would break down as the organic materials mineralize.
Extending this theory, we’d hypothesize that this would imply that compost application should have greater and longer lasting impacts than fresh manure at an equal carbon loading as the compost would be more stabilized against microbial brake-down than the fresh manure. This additional stability of aggregates in compost amended soils was noted by Wortmann and Shapiro (2008) and provides support for short term improvements in soil tilth and structure from manure application argument. Additionally, we’d expect that tillage would reduce or eliminate these impacts as it allows oxidation of the applied organic matter and that including a cover crop in the rotation would further enhance aggregate stabilization. Both of these practices interaction with manure application were tested by Spiehs et al. (2010), although their survey of hydraulic properties was limited, they did suggest that the benefits of manure application were enhanced in no-till and cover cropping systems.

Overall, these results paint a picture that manure, when managed correctly, can be a beneficial fertilizer that not only supplies nutrients needed to support crop production, but also can be part of a system to improve soil tilth, health, and hydraulic properties.

Tuesday, November 21, 2017

Soil Health – Impacts on Hydraulic Properties

Of late, there has been greater interest in soil health, agricultural sustainability, and improving the robustness of our soils to occurrences of drought or heavy rainfall. These concepts often have one thing in common, a focus on increasing soil organic matter as a way to improve soil tilth and structure. This is the case because research has shown that soil organic matter is related to many important soil hydraulic properties, including porosity, hydraulic conductivity, and soil water retention.

Manure application is often credited with improving soil physical properties and associated benefits such as reduced runoff and erosion (Gilley and Risse, 2000; Wortmann and Wlaters, 2006). In most literature the phrase “improved tilth” is cited in manure application studies. Celik et al. (2004) found that five years of manure or compost application increased hydraulic conductivity, porosity, and that available water holding capacity increased by 85 and 56% for the compost and manure application treatments respectively as compared to the control. Many other studies have reported similar increases in soil water retention (Hafez, 1974; Unger and Stewart, 1974; Salter and Williams, 1969; Mbagwu, 1989; Schjonning et al., 1994; Benbi et al., 1998) from the application of feedlot or barnyard manure. Martens and Frankenberger (1992) measured seasonal changes in gravimetric soil water content and found that application of hog manure increased soil water content 3% during the growing season when compared to the soils that didn’t receive the amendment. These improvements in soil water holding capacity and storage have been attributed to several factors including soil aggregation and structure improvements, an increase in total porosity, the direct effect of the addition of high specific surface area material, and even changes in soil texture (Khaleel et al., 1981; Sweeten and Mathers, 1985; Boyle et al., 1989; Haynes and Naidu, 1998).

A comprehensive study by Miller et al. (2002) evaluated the impact of long-term cattle manure application on the hydrologic properties of a clay loam soil. They found that manure significantly increased soil water retention, increased ponded infiltration rates by more than 200%, and saturated hydraulic conductivity increased, but found that manure had little to no effect on the unsaturated hydraulic conductivity of the soil. Similarly, Bhattacharyya et al. (2006) found that manure application increased infiltration rates. They attributed the changes to a better pore size distribution, which appeared to infer an increase in larger pores, but which isn’t clearly articulated within the manuscript. Based on this sampling of literature, it appears there is a general consensus that manure application has neutral to beneficial impacts on soil hydraulic properties, but questions as to the cause of these modifications remain.

In general, these changes are similar to those that would be suggested with increased soil organic matter content, as these studies suggested that manure leads to improved tilth, greater porosity, hydraulic conductivity, and increased soil water holding capacity. In the next Manure Scoop we’ll take a look at the evidence to support that manure is building soil organic matter and then do some back of the envelope math to evaluate what this may mean for Iowa soils.

Tuesday, October 31, 2017

Manure Application Logistics - Rate and Cost

As we get to the heart of land application season my thoughts always drift to the same concepts. How can we do better at moving manure from farmstead to field, quickly, safely, and environmentally consciously? Manure has long been considered a valuable input to the soil for crop production and in its broadest sense manure management is the science of figuring out the most appropriate use of animal manure and how to get the most benefit for the least expense while protecting air, soil, and water quality. When it comes to manure utilization it seems like every year is a discussion of how we can get 10-billion gallons or so of liquid manure applied quickly, safety, accurately, and as cost effectively as possible. There are several ways to do this: bigger equipment, more people in the manure business, extending application seasons either by planting crops with different harvest windows or developing technologies that allow application during the season.

Today I’m going to focus on just one little aspect though – nutrient delivery rates with drag line systems for dairies and pig finishing manure. My costs are all approximate as lots of factors can influence cost, but right now we are going to take a look at why application rate may be important.

Say we have two farms, one a dairy and the other a finishing swine farm, who each generate the same amount of available nitrogen for land application every year. Let’s say this is a 4800-head swine farm so it will generate about 1.75 million gallons of manure a year or about enough manure from 695 acres (approximately 60 lb N/1000 gallons). At this farm we’d have an application rate of about 2500 gallons per acre. At a dairy the manure would have closer to 10 pounds of N per 1000 gallons so we’d apply right around 15,000 gallons per acre and would be dealing with closer to 10 million gallons of manure.

For illustrative purposes, I’m going to ballpark $500,000 in equipment costs (pumps, hose, drags, and a toolbar) but that is all dependent on what you are using. In the case of swine manure let’s assume we have a 30-foot bar and can drive through the field at 7 mph, this means they can cover an 0.42 acres per minute and to get 2500 gallons per acre the flow rate would be about 1060 gpm. This means to get all 1.75 million gallons applied would take 27.5 hours and assuming the crew was about 50% efficient it would take about 55 hours overall. Just for fun in estimating, let’s assume run time costs about $500 an hour (tractors, fuel, wear and tear, etc.). If we figure a 5-year equipment life and that 1.75 million gallons is about 10% of the total gallons they apply every year, then or cost for manure here would be about $37,500 or about $0.02 a gallon of manure applied or about $0.36 per pound of N applied.

Now let’s take a look at the case of the dairy. Here we are covering the same number of acres and would have the same number of sets so let’s assume that setup time was again 27.5 hours, however we have lots more gallons to apply so the application will take a bit longer. In this case we can probably pump around 3000 a minute if everything is set up well so we’d take about 57 hours of application time so with setup time we’d have about 84 hours in application time. As we are applying more gallons this might represent 50% of the annual gallons this crew would apply. If you work this about we have about $42,000 in variable rate cost related to application time and about $50,000 in equipment depreciation for a total of $92,000. This would work about to about a $0.01 per gallon application cost or about $0.88 per pound of nitrogen applied.

So when you think about what your manure application, remember there is a lot that goes into that per gallon price and application rates can play a big role in that, but it’s important to also think in terms of fertilizer benefit you are providing. 

Dragline manure application getting set for its next field.

Wednesday, September 20, 2017

Manure Logistics - Available manure application windows and application capacities

I often get asked the question what does the future of the manure industry look like. I typically give a little thought and then reply, a lot like it does now, we’ll continue to try to get better at finding ways to more quickly and accurately apply the manure nutrients so we can better capture the fertilizer value. I say this because I mean it; manure can be a great fertilizer resource on a farm and when we think about, livestock production is a critical component of sustainability as the majority of nitrogen, phosphorus, and potassium we feed ends up in the manure and needs to be recycled.

Today I’m going to stop and consider this number a little for you – we are going to focus on liquid manure in Iowa. There is somewhere around 10 billion gallons of manure produced annually (give or take a billion here or there depending on rainfall and the accuracy of my animal populations, the production systems I assume farmers are using, and general variation). It’s a bit hard to fathom this number but I’m going to try a couple ways.  The first is if we think of a 40-acre field the manure would be 767 feet tall, or just a little more than the 801 Grand (previously The Principal Building which as far as I can tell is the tallest building in Iowa. Of course Iowa really has around million acres so if we tried to put or manure on all of them each acre would only get around 500 gallons (or you know a little less than 0.02”).

As interesting as that is, today I wanted to take a look at slightly different topic, manure application logistics. So we know we are working with approximately 10-billion gallons of manure and if we look in the fall we have approximately 75-days between October and mid-December and then another 30 days of potential application in the spring. So we are looking at somewhere around 105 application days in a given year (give or take depending on the exact day we start applying and the number of days unsuitable due to soil and weather conditions). That means to get all our manure applied we need to apply somewhere in the neighborhood of 100-million gallons per day!
So what does the typical logistics of application look like?

If we think about a drag-line system, when it’s flowing we are probably in the neighborhood of 1500 gpm for a flow rate; however, there is some setup time involved as we move to new fields. Just for fun let’s figure that we are somewhere around 50% efficient with this system, that is it is running half the time and being reset the other half of the time. If this is true we’d average around 750 gpm or about 45,000 gallons per hour. Assuming 12-hours days (some companies run longer but I need some time to clean and move from farm to farm) we’d need about 18,500 days to finish all the manure in Iowa! Luckily there are lots of companies out there to help with this big task.

Figure 1. Manure application with low-disturbance injectors into covercrop.

Similarly, if a manure tanker is used (let’s just say it is a 7300-gallon tank and we get it 95% full with each load). Let’s say we are hauling three loads an hour then every hour we are moving 20,000 gallons. To finish hauling all the manure in Iowa in those 105-days we’d need somewhere around 400 manure spreaders going not stop 12 hours a day.

Luckily Iowa farmers and commercial manure applicators have recognized this challenge and continuously are purchasing new and better equipment to help ensure they are moving manure from farm to field as cost effectively and responsibly as possible.